Flexible, reliable, and well maintained equipment with state-of-the-art software is critical to producing high quality circuit boards. At Agility Mfg we are constantly seeking out new capital equipment that will fit with our goals and philosophy.
Raphael 4040 Conformal Coating Robot
The Raphael 4040 (Pat. Pend.) is a table-top-size robotic conformal coater for coating PCBs containing 3D components such as switches and connectors that can not be coated.
The Raphael 4040 re-creates the manual coating process with robotic precision so that every board turns out exactly the same – reducing waste, requiring less labor, and saving time and money while creating a safer environment for workers.
Mycronic Pick and Place
Generally accepted as the easiest and most flexible machines in the industry to program and change over. Hydra speed mount heads make them incredibly fast as well as accurate. High resolution cameras allow accurate, repeatable mounting of ultra fine-pitch components. Smart feeders allow quick and easy breakdown and setup of jobs. Our newest acquisition includes a Mycronic MY15e which also gives us large board and backplane capabilities.
- MY15e Hydra w/ Line Scan
- MY12e
- MY100 SXE
- MY100LXE
Screen Printers
The MPM Accuflex system and the DEC Horizon .01 are industry leaders in reliable down to 10 microns of paste, automated stencil printing. Its flexible, modular design ensures adaptability to various board types, and its patented alignment system provides superior accuracy and repeatability. A good assembly starts with perfect paste. This machine stores individual job parameters which make change-overs quick and easy. Additionally, we have semi-automatic and manual screen printers in order to screen multiple jobs simultaneously. We’ve also recently added a SMT 2444BAM printer which gives us the capability to print boards up to 24 x 44 inches.
- MPM Accuflex
- DEC Horizon .01
- SMT 2444 BAM for large boards
- Transition Automation Semi-Automatic
- Automated Production Systems manual
TFX-940 AOI System
The FX-940 automated optical inspection system offers high-speed PCB assemblies inspection with exceptional defect coverage, inspecting solder joints and verifying correct part assembly, enabling users to improve quality and increase throughput.
Automated In-line AOI System PCB Inspection
- Megapixel color imaging
- Capture on the fly technology
- 1 top-down & 4 side angle cameras
- Quick set-up
- High speed
- High defect coverage / low false failure rate
- Optional 3D inspection
Seica Pilot Flying Probe
TPilot is the world’s most versatile and complete automatic flying probe test system, offering the widest range of solutions and performances for flying probe test of electronic boards. The VIVA management software automatisms maximize the system’s capability to detect all possible faults. Advantages include:
- Automatic creation of the test program
- Automatic creation of the boundary scan program also for the non JTAG-type nets
- Automatic elimination of test redundancies
- Automatic error diagnostic
- Single test report in VIVA environment
Inspex X90 X-Ray System
The X90 is a high resolution, real time x-ray system with Xvu image enhancement, measurement, and archival system software. The X90 is configured to optimally x-ray BGA’s, QFN’s, Flip Chip technology, and Electronic Sealed Assemblies for solder joint quality, voids, failure analysis, quality assurance and process verification. 3 Axis joystick control of the internal tray table allows for oblique/angular viewing of components.
- BGA Measurements – Automated Inspection, Diameter Deviation, Voiding, Skew/Offset, Gray Values, Shape, Pass/Fail Reporting
- Image Processing – Manual/Automatic Contrast, Pseudo 3D, Distance (Point to Point), Histogram, Wire Sweep, Image Storage, Text & Markers, Multiple Image Screen, and Image Comparison
- Percent Void Measurments – Automatic Alignment, Total Void Area, Total Void Percent, Largest Void, and Largest Void Percent
- Indexing Table – 20″ x 18″ board size, X-Y-Z Rotation/Tilt, Programmable Position with Variable Zoom
Environmental Testing
The Russells G-16 is a fully programmable ESS Chamber that not only exposes your product to extreme heat and cold, but will cycle between the two in order to ensure it can withstand changing temperatures in the harshest and most unpredictable real world environments.
- Temperature cycles from -68°C to 177°C (-90°F to 350°F)
- Holds boards up to 26” in length and Width and can stack to 26” in Height
- Data Logger records and reports entire temperature cycle
BGA Rework Station
The versatile RW1210 rework station combines precision, reliability, and affordability in an all-in-one solution for all your rework needs, from complex, densely populated PCBAs to simple LED strips. Yet it remains easy to learn and use, enabling technicians to quickly and confidently master precision alignment, delicate placement, and precise heating control.
Scienscope Lead Free Wave Solder
Completely software driven, this brand new technology allows for precise thermal profiling so that each unique board has perfect through-hole solder joints. Stores all process parameters and automatically adjusts itself for a quick and repeatable setup. Our Hollis wave is used solely for our leaded process.
- Scienscope FL-MD450
- Hollis Wave
QUICK 9394F Table-Top Soldering Robot
The QUICK 9394F Table-Top Soldering Robot features a robust Hot Iron system with a superior closed loop temperature sensor capable of delivering and maintaining a tip temperature with industry leading stability and accuracy. Complete with a 180W Power Supply, a newly redesigned Solder Feeder, 4-Axis Motion, Adjustable End Effector, and a High Efficiency Solder Tip Cleaning Station, this system is more than capable of handling even the most challenging Soldering Application.
The overall machine footprint size is reduced, but with the design of the gantry allowing for more work space, the machine features a more than capable 300mm x 300mm Range of Motion.
Reflow Ovens
Highest Yields and Tight Process Control
- The most efficient heat transfer from extra high volume, high-velocity, heating modules, producing heater module response of less than one second to temperature changes of less than 0.1ºC, thereby maintaining profile integrity for heavy board loads.
- Wide process window for “universal profiling” – allows many different boards to be run on a single temperature profile
- Advanced 5 thermocouple PCB profiling and process parameter logging capability with the capacity to store up to 500 temperature recipes and 500 profile graphs With a high-capacity, 26-inch wide heater module, the 1800 Mark III series reflow oven offers unmatched flexibility in pcb handling. The oven may be fitted with an adjustable single-rail edge hold conveyor/mesh belt combo, to carry even the largest pcb boards or multi-board panels (up to 20 inches wide) through the oven.
Universal Insertion Machines
Automated insertion machines for both DIP and Axial leaded through-hole components allow us to build through-hole and mixed technology boards fast and accurately.
- Universal 6241B Axial inserter w/ 40 reel sequencer 10
- Universal DIP Inserter
Additional Equipment
- ACE Technologies KISS 102 Selective Soldering System
- ASC Vision master VM150 3D Paste Measurement system
- Alpha Metals Ionograph
- Westkleen Triton IV Inline wash system
- Separation Technology De-Ionized wash system
- FKN Systek board cutter / separator
- Various Hakko and Pace soldering stations
- Molex TM-3000 Universal Press
- Ok Industries wave solder fountains
- Ovens for drying and moisture control
Contact Info
Have questions? Need advice? Get in touch with us!
By phone: 603-742-8977
By email: Click Here
CAGE/NCAGE# 4QK13
ISO 9001:2015
Certified Quality Management System
Agility Mfg Inc. | 279 Locust Street | Dover, NH 03820