About Us
Equipment
Our Equipment
Raphael 4040 Conformal Coating Robot
The Raphael 4040 (Pat. Pend.) is a table-top-size robotic conformal coater for coating PCBs containing 3D components such as switches and connectors that can not be coated.
The Raphael 4040 re-creates the manual coating process with robotic precision so that every board turns out exactly the same – reducing waste, requiring less labor, and saving time and money while creating a safer environment for workers.
Mycronic Pick and Place
Generally accepted as the easiest and most flexible machines in the industry to program and change over.
Hydra speed mount heads make them incredibly fast as well as accurate. High resolution cameras allow accurate, repeatable mounting of ultra fine-pitch components. Smart feeders allow quick and easy breakdown and setup of jobs. Our newest acquisition includes a Mycronic MY200 dx14 High-speed all-in-one mounter. Featuring up to 160 feeder positions with a top speed of 40,000 components per hour.
MY200DX-10/14
MY100 SXE
MY100LXE
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Screen Printers
The MPM Accuflex system and the DEC Horizon .01 are industry leaders in reliable down to 10 microns of paste, automated stencil printing.
Its flexible, modular design ensures adaptability to various board types, and its patented alignment system provides superior accuracy and repeatability. A good assembly starts with perfect paste. This machine stores individual job parameters which make change-overs quick and easy. Additionally, we have semi-automatic and manual screen printers in order to screen multiple jobs simultaneously. We’ve also recently added a SMT 2444BAM printer which gives us the capability to print boards up to 24 x 44 inches.
MPM Accuflex
DEC Horizon .01
SMT 2444 BAM for large boards
Transition Automation Semi-Automatic
Automated Production Systems manual
TFX-940 AOI System
The FX-940 automated optical inspection system offers high-speed PCB assemblies inspection with exceptional defect coverage,
inspecting solder joints and verifying correct part assembly, enabling users to improve quality and increase throughput.Automated In-line AOI System PCB Inspection
Megapixel color imaging
Capture on the fly technology
1 top-down & 4 side angle cameras
Quick set-up
High speed
High defect coverage / low false failure rate
Optional 3D inspection
Seica Pilot Flying Probe
TPilot is the world’s most versatile and complete automatic flying probe test system, offering the widest range of solutions and performances
for flying probe test of electronic boards.
The VIVA management software automatisms maximize the system’s capability to detect all possible faults. Advantages include:
Automatic creation of the test program
Automatic creation of the boundary scan program also for the non JTAG-type nets
Automatic elimination of test redundancies
Automatic error diagnostic
Single test report in VIVA environment
Nordson DAGE XD7600NT
Nordson DAGE XD7600NT Ruby X-Ray Inspection Machine - GoldlandSMT - SMT / SMD Assembly Lines Solution.
The X90 is configured to optimally x-ray BGA’s, QFN’s, Flip Chip technology, and Electronic Sealed Assemblies for solder joint quality, voids, failure analysis, quality assurance and process verification. 3 Axis joystick control of the internal tray table allows for oblique/angular viewing of components.
BGA Measurements – Automated Inspection, Diameter Deviation, Voiding, Skew/Offset, Gray Values, Shape, Pass/Fail Reporting
Image Processing – Manual/Automatic Contrast, Pseudo 3D, Distance (Point to Point), Histogram, Wire Sweep, Image Storage, Text & Markers, Multiple Image Screen, and Image Comparison
Percent Void Measurements – Automatic Alignment, Total Void Area, Total Void Percent, Largest Void, and Largest Void Percent
Indexing Table – 20″ x 18″ board size, X-Y-Z Rotation/Tilt, Programmable Position with Variable Zoom
Environmental Testing
The Russells G-16 is a fully programmable ESS Chamber that not only exposes your product to extreme heat and cold, but will cycle
between the two in order to ensure it can withstand changing temperatures in the harshest and most unpredictable real-world environments.
Temperature cycles from -68°C to 177°C (-90°F to 350°F)
Holds boards up to 26” in length and width and can stack to 26” in height
Data logger records and reports entire temperature cycle
BGA Rework Station
The versatile RW1210 rework station combines precision, reliability, and affordability in an all-in-one solution for all your rework needs,
from complex, densely populated PCBAs to simple LED strips.
Yet it remains easy to learn and use, enabling technicians to quickly and confidently master precision alignment, delicate placement, and precise heating control.
RPS Vector 460
The Vector 460 by Hentec Industries is a Selective Soldering Equipment that can accommodate PCB dimensions from
25 x 25 mm to 460 x 460 mm. It has a solder pot capacity of 15.9 Kg, while the flux tank can hold 1 litre.
The heating time required to melt the solder is 60 minutes, after which it can attain temperatures up to 400°C using a PID temperature controller. The conveyor can transfer PCBs from left to right or right to left at a speed of 0.127 m/sec within a soldering area of 460 x 460 mm. The spray fluxer has a diameter between 6-20 mm, while the solder wave height can be 6 mm. The N2 gas used to heat the solder is exhausted via a nozzle of 1.5 to 20 mm diameter, at a pressure of 5.5 bar. The gas consumption is 40CFH, and its temperature can be controlled around 0-400°C.
The Vector 460 is designed for high mix, high value, entry to mid volume PCB production. It can be programmed in minutes, to handle basic to complex dip, drag, wire bond, and other through-hole soldering processes. This system employs servo motion control for speed, accuracy, and repeatability. It is available in an enclosure that measures 2184 x 1803 x 1702 mm, and requires an AC supply from 208 - 240 V.
QUICK 9394F Table-Top Soldering Robot
The QUICK 9394F Table-Top Soldering Robot features a robust Hot Iron system
with a superior closed loop temperature sensor capable of delivering and maintaining a tip temperature with industry leading stability and accuracy.
Complete with a 180W Power Supply, a newly redesigned Solder Feeder, 4-Axis Motion, Adjustable End Effector, and a High Efficiency Solder Tip Cleaning Station, this system is more than capable of handling even the most challenging Soldering Application.
The overall machine footprint size is reduced, but with the design of the gantry allowing for more work space, the machine features a more than capable 300mm x 300mm Range of Motion.
Reflow Ovens
Highest Yields and Tight Process Control
The most efficient heat transfer from extra high
volume, high-velocity, heating modules, producing heater module response of less than one second to temperature changes of less than 0.1ºC, thereby maintaining profile integrity for heavy board loads.
Wide process window for “universal profiling” – allows many different boards to be run on a single temperature profile.
Advanced 5 thermocouple PCB profiling and process parameter logging capability with the capacity to store up to 500 temperature recipes and 500 profile graphs. With a high-capacity, 26-inch wide heater module, the 1800 Mark III series reflow oven offers unmatched flexibility in PCB handling. The oven may be fitted with an adjustable single-rail edge hold conveyor/mesh belt combo, to carry even the largest PCB boards or multi-board panels (up to 20 inches wide) through the oven.
Universal Insertion Machines
Automated insertion machines for both DIP and Axial leaded through-hole components allow
us to build through-hole and mixed technology boards fast and accurately.
Universal 6241B Axial inserter w/ 40 reel sequencer 10.
Universal DIP Inserter.
MicroJet Water Only In-Line Cleaner
The Austin American Technology’s MicroJet EC® in-line cleaning system includes the
current standard of coherent jet technology to clean under tightly spaced components.
AAT further improved this technology by developing Progressive Energy Dynamics (PED), which is only available on Austin American In-line Cleaners. The MicroJet EC® is a fully capable water-only in-line cleaner including pre-wash, power wash, final rinse, and displacement drying. Austin American’s MicroJet® Cleaner is equipped with a patented displacement drying system which minimizes energy consumption and ionic residues left on boards and provides the fastest drying performance available. The MicroJet EC® In-line Cleaner comes standard with an integrated Closed Loop System which over its life will save thousands of gallons of water and kilowatts of power, which translates into a quick payback on this machine.
Additional Equipment
ASC Vision master VM150 3D Paste Measurement system
Alpha Metals Ionograph
Separation Technology De-Ionized wash system
FKN Systek board cutter / separator
Ovens for drying and moisture control